Cladding

Weld Cladding as
Material and Surface Protection

For components in

› Waste-to-energy plants
› Biomass plants
› Coal and gas boilers
› Circulating-bed boilers
› Chemical plants

Ni-based weld cladding for corrosion protection:

› Alloy 622
› Alloy 625
› Alloy 59
› Alloy 686

Weld cladding for erosion protection:

› Use of welding consumables with high chromium content and filler metals for matching base materials.

Cladding

Single-Tube Cladding

› Circumferential cladding / spiral cladding of headers & single tubes (e.g. for superheater coils)
› Cladding lengths: max. 14 meters per tube
› Layer thicknesses: 1 mm to ≥2 mm
› Welding process: E-pulse or CMT process (cold metal transfer)

Membranewall Cladding

› Cladding on ready-to-install membrane wall panels
› Layer thicknesses: >1 mm to ≥2 mm
› Cladding lengths: max. 9 m per panel
› Welding method: Two-pass CMT technique with a 50% overlap

On-Site Cladding

› Maintaining plant availability and cost-effectiveness
› On-site weld cladding for high-risk erosion and corrosion zones
› Initial cladding as a preventive measure
› Repair & Re-Cladding
› Automated weld cladding / manual cladding (all welding positions possible)
› Multi-shift operations available, including weekends